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Whole-fruit preparation

Tomato spray and roller washing

Tomatoes pass beneath spray headers on a roller section before extraction. The rollers support and present the fruit while sprays contact the exposed surfaces. This is a washing-section configuration to integrate with receiving, drainage and inspection, with the water route selected for the actual incoming fruit condition.

Red tomatoes on parallel metal rollers beneath downward spray nozzles
Close view of tomatoes passing under sprays on a roller washing section.
Visible washing method
Overhead sprays and roller conveyance
Process position
Before crushing
Output condition
Cleaned whole fruit ready for the next preparation step

Coordinate fruit presentation and spray coverage

The roller surface creates an open carrying path beneath the spray headers. Uniform loading matters: tomatoes stacked on top of one another shield the lower fruit. The entry chute and conveying rate should spread incoming tomatoes over the useful washing area.

Nozzle position, spray pattern and supply condition determine where the water reaches. Select them around the soil burden and fruit firmness, then inspect both the fruit and the discharged water. Greater spray force is not automatically the right response to poor coverage.

Give solids and wash water their own exit

The wash section needs a defined collection and drainage route for removed soil, damaged fruit material and water. Where recirculation is selected, filtration, replenishment and water-quality control become part of the system scope. A final rinse and a recirculated washing step serve different duties.

Drainage before crushing also affects the product balance. Water carried with the tomatoes should not disappear into an unexplained increase in extracted pulp mass. Arrange the transfer so that fruit reaches inspection or crushing without a large uncontrolled volume of wash water.

Washing-section selection

ItemWhy it changes the arrangementUseful acceptance observation
Tomato conditionFirmness and soil burden affect handling intensityDamage, visible soil and residual debris
Loading across rollersCoverage depends on exposureNo persistent deep pile or hidden lower layer
Spray and water supplyNozzles require a defined operating conditionCoverage remains consistent across the section
Water collectionRemoved soil must leave the product routeAccessible drains and predictable solids removal

Treat washing and inspection as connected operations

Washing removes material from fruit surfaces; it does not replace inspection for unsuitable tomatoes. Keep a practical route from the washing discharge to the inspection conveyor, with space for reject handling and access to the roller ends.

Nozzles, roller gaps and the underside need routine access. Cleaning this open section is separate from circulating a CIP solution through an evaporator or thermal skid. The final installation defines the surrounding water collection equipment and accessible covers.

Further detail

Questions about this equipment and process

Does this washing section also grade tomatoes automatically?

No automatic grading or optical rejection is included in the described roller-and-spray arrangement. Inspection and reject handling are separate operations.

Is a full immersion tank required for this arrangement?

The illustrated washing method is spraying over rollers. Any immersion, flotation or additional tank stage is a separate configuration decision based on receiving and cleaning needs.

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