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Receive, wash and inspect

Bring fresh tomatoes to a controlled, accessible feed for the extraction section.

Two inclined cleated conveyors carrying red tomatoes with stainless sides and an upper drive
Tomatoes moving on two inclined conveyors; transverse cleats support the fruit during elevation.

Fresh-fruit handling

Tomato receiving and elevation

Transfer whole tomatoes to the elevation required by the washing, inspection or crushing section. The illustrated conveyors use transverse cleats to carry fruit up an incline. Their loading and discharge arrangements are selected around the tomato feed and the next machine, so fruit arrives as a controlled stream.

Red tomatoes on parallel metal rollers beneath downward spray nozzles
Close view of tomatoes passing under sprays on a roller washing section.

Whole-fruit preparation

Tomato spray and roller washing

Tomatoes pass beneath spray headers on a roller section before extraction. The rollers support and present the fruit while sprays contact the exposed surfaces. This is a washing-section configuration to integrate with receiving, drainage and inspection, with the water route selected for the actual incoming fruit condition.

Smooth white inspection belt on a stainless frame with side rails and local controls
Straight inspection conveyor with a smooth belt, side rails, covered drive and adjustable feet.

Sorting before extraction

Manual tomato inspection conveyor

Present washed tomatoes on a straight belt so visible defects and foreign material can be removed before crushing. The machine provides the transport surface; the inspection arrangement adds operator positions, lighting and reject collection around it. Useful inspection rate depends on how well the fruit is presented.

Crush, heat and finish

Coordinate particle size, break treatment and screening around the pulp you want to produce.

Opened horizontal crusher showing rotor knives and a perforated lower basket beside the drive motor
Crusher opened for service inspection, exposing the knife rotor and perforated lower basket.

Whole fruit to crushed feed

Tomato knife crusher

A horizontal driven knife rotor reduces prepared tomatoes before preheating and pulping. The opened machine view reveals the cutting elements, perforated lower basket and discharge below the housing. Selecting the crusher around a consistent downstream feed is more useful than treating motor power as a finished-paste capacity.

Tubular preheating assembly with stacked tube runs, return bends and access framework
Tubular preheating hardware with connected tube runs, return bends and service access.

Control the condition before refining

Tomato tubular preheater and break system

The preheater transfers heat into the crushed tomato stream before pulping and refining. A bank of tubes, connecting bends and product transfer hardware provide the physical heat-treatment section. Hot and cold break describe how the process is operated to obtain the intended consistency; they are not separate finished products.

Two stacked horizontal pulping chambers with separate blue motors on one common frame
One combined two-stage pulper and finisher, with a drive for each chamber.

Screened pulp and controlled finish

Tomato pulper and finisher

Two screened chambers on one frame provide successive pulping and finishing duties. Prepared tomato material enters the first stage; accepted pulp moves through the selected refining arrangement while coarse material leaves through its reject route. Screen choice and operating condition determine the balance between texture and recovered pulp.

Concentrate and fill bulk paste

Connect flow buffering, water removal, final thermal treatment and aseptic bag filling.

Two closed stainless process vessels with support legs, connecting pipes and lower valves
Closed vessels and lower pipework illustrate buffer-to-transfer connections.

Steady feed between process steps

Tomato pulp buffers and transfer

Buffer vessels absorb short differences between pulp preparation and downstream demand. Transfer equipment then supplies the next machine at the condition it needs. The tank’s useful level range, product viscosity and receiving-machine pressure requirement belong in the same selection, especially when a line alternates between production and cleaning.

Industrial evaporation structure with tall heat-transfer bodies, large ducts and a lower pump
Industrial evaporation assembly showing vessel supports, large connections and lower pumping equipment.

From refined pulp to concentrate

Tomato paste vacuum evaporator

The evaporator receives a defined refined tomato stream and removes water to reach the selected concentrate. As solids and viscosity increase, circulation, heat transfer and cleaning become central equipment decisions. The system is sized from feed and outlet conditions, with evaporated water and finished paste reported separately.

Thermal skid with horizontal tube banks, a central vessel, valves, instruments and a right-side cabinet
Continuous thermal-treatment skid with tube banks, a central vessel and accessible controls.

Heating, holding and cooling

Tomato paste thermal-treatment system

Tomato paste needs a product circuit that remains controllable as viscosity and particle content change. Tubular and tube-in-tube configurations provide family options for heating, holding and cooling such streams. Select the passage, pumping and controls around the validated product process and the package that follows.

Two bag-in-drum filling positions with blue drums, roller lanes and central controls
Two-position bag-in-drum filling arrangement with roller handling and overhead head supports.

Bulk concentrate packaging

Aseptic bag filling for tomato paste

The bag filler transfers suitably processed tomato paste into a compatible aseptic package. The illustrated system has two drum positions, individual roller lanes and overhead filling-head supports. Its useful output depends on product delivery, metering and the complete bag-change cycle, not just the flow while a head is open.

Mix ketchup and finish the package

Start with bulk paste, choose the texture treatment and connect the actual retail filling scope.

Rows of stainless process tanks with top agitator drives and shared overhead piping
Agitated process vessels with top drives, lids, pipework and maintenance access.

Start with bulk paste and ingredients

Ketchup mixing and blending tanks

Combine purchased tomato paste with the ingredients required by the sauce formulation. Top-driven process vessels provide a mixing platform, with heating and dosing options selected around dissolution, product viscosity and the batch cycle. This route begins with a prepared base rather than a fresh-tomato washing and extraction section.

Cabinet-mounted industrial homogenizer with an external valve block, gauges and connected pipework
Industrial high-pressure homogenizer with accessible valve components and gauges.

A selected texture-treatment step

High-pressure homogenization for ketchup

A pressure-driven homogenizing unit treats a suitable prepared sauce through its valve assembly. The industrial machine shown combines a cabinet base, external pump and valve components, gauges and process connections. Evaluate the treatment against the intended sauce texture and stability before assigning operating pressure or throughput.

Multiple filling nozzles and blue product hoses above red cans on a guided conveyor
Can-filling section from the reported Niger bulk-paste reprocessing project.

Retail and food-service packs

Can filling and downstream finishing

The filling section doses prepared tomato product through several nozzles into cans on a guided conveyor. It belongs within a packaging sequence that also defines closure, any required postfill treatment, cooling and handling. The can format and product condition determine the selected filling and finishing duty.

Clean the connected circuits

Supply the cleaning station and define its closed-circuit interfaces alongside open-machine cleaning.

Three-tank CIP station with gauges, a pipe manifold, pump and control cabinet
Three visible cleaning tanks, circulation pipework and a control cabinet on a common skid.

Supply, circulate, return and verify

CIP station for tomato product circuits

The CIP station supplies cleaning media to selected tanks, pipework and process equipment, then receives or routes the return. The illustrated skid brings three tanks, circulation pipework, pumping and controls together. Select its duty from the circuits and residues that actually need cleaning.

Make the next connection

Put the production scope together.

Discuss the feed material, the product and the machines you need for the next stage.

Talk about your project →